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Bosch Common Rail Injector

Injector Repairs

RPM Diesel Engine Co., Inc takes great pride in being a preeminent Authorized Bosch Common Rail Injector Rebuild & Fuel Injector Facilities in Florida. We an authorized bosch repair shop. What does it mean to be an Authorized Bosch Diesel Factory Repair Shop?

Basically, it means we adhere to strict specifications for the tools, training, parts, test equipment, and training directly from the manufacturers of the fuel injection components. That is what makes RPM one of the top Bosch Common Rail Service providers in all of the south.

Bosch Trained and Certified Techs

  • Bosch EPS815 test bench, capable of testing Bosch CRI, CRIN, CRIN I, II, III and IV injectors, CP1, CP2, CP3, and CP4 common rail fuel pumps.
  • OE coverage includes MTU, MAN, Volvo Penta, Cummins, Chevrolet, Dodge, Ford, Mercedes, and many other on-highway and off-highway applications.
  • We are 1 of 2 Bosch factory authorized repair shops in Broward and Dade counties.
  • Bosch certified clean room with hepa-filtered pressurized air
  • Service includes Bosch Quality Scan repairs, all repaired injectors and pumps are uploaded to Bosch for trackability
  • We employ Bosch trained and certified techs
  • EPS815 is capable of “shot to shot” metering, capable of measuring to 1/10 of one cubic millimeter between firing events.
  • Computer-based assembly of fuel injectors.
  • Oldest fuel injection shop in South Florida since 1956

Essentially this means that the common rail and fuel injector products that you get from RPM Diesel Engine Co., were put together according to the most exacting standards and specifications created by the manufacturer for all verified Bosch diesel equipment that was built and designed by the manufacturer.

This allows us the ability to sell authentic Bosch products that are equal to or better than those that come that from the manufacturer itself. Unauthorized third party shops that are non-compliant and do not receive the same factory authorized training and have the required equipment to rebuild Bosch common rail injectors. Do not cut corners when it comes to your Bosch Common Rail Injector maintenance.

All Bosch Common Rail Fuel Injectors that are put together or repaired at our facility are done in our Bosch certified cleanroom. Every Bosch Certified Clean Room must have hepa filtered air which permits the atmosphere to appropriately maintain the most incredibly tight environment that tolerates the diesel fuel injector’s requirements to work properly. 

From start to finish the total fuel injector build process is laid out and checked all during the process according to Bosch’s proprietary software. Bosch software will determine the correct shims by using the exact measurements that are taken from each Bosch injector on the common rail and then compared against the requited factory specifications. Each piece of our measurement tooling is strictly adhered to so that the recalibration is performed to maintain the best accuracy. When we put together any common rail injector, we have the options to select from a wide variety (500 plus) of different sized shims. Precision shims for Bosch common rails are only available to Bosch Factory Authorized repair shops like RPM Diesel Engine Co.

With each Bosch common rail repair or assembly, all fuel injectors are thoroughly tested and vetted on our factory Bosch test bench. RPM Diesel Engine Co. has a factory Bosch EPS 815 test bench that comes equipped with the CRI/CRIN SST package and allows us to test all passenger car (CRI) and commercial (CRIN) common rail injectors plus CRIN I, II, III, and IV injectors, CP1, CP2, CP3 and CP4 common rail fuel pumps manufactured by Bosch. The Bosch test bench uses manufacturer specs that come directly from the common rail equipment that is used on the assembly line at all Bosch factories. Essentially this guarantees that the diesel injector will operate exactly according to manufacturer specs and strict emission levels as engineered by the OEM (Original Equipment Manufacturer).

Every diesel fuel injector for the Bosch common rail undergoes a complete examination for repeatability and shot-to-shot consistency. RPM Diesel Engine Co.’s Bosch EPS815 test bench is fully capable of “Shot to Shot” metering, which is capable of measuring to 1/10 of one cubic millimeter between firing events. Shot-to-Shot testing is critical to make sure that the diesel fuel injector is mechanically functioning correctly to the exact specs that it has been electronically commanded from the manufacturer Bosch.

Bosch Common Rail Injector

RPM Diesel:

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